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Some raw materials in the production of unstable processing, the wire itself will exist burr, surface small pits and other local defects. Galvanized steel in galvanized, generally should pay attention to the galvanized layer protection time of galvanized wire, and the thickness of galvanized layer has a great relationship. Generally speaking, when the main gas is relatively dry and used indoors, the galvanized layer thickness of galvanized wires is only 6-12μm, and under relatively harsh conditions, the galvanized layer thickness of galvanized wires needs 20μm, and can be predicted to reach 50μm.

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If the coating roughness is not caused by the above reasons, it may be caused by impurities in the plating solution. Can take a small amount of electroplating solution, filtration test, and then take a small amount of electroplating solution, with zinc powder treatment after the test, check the problem is solid particles or copper, lead and other foreign metal impurities caused by. One by one, it’s not hard to find the cause of the problem. Galvanized iron wire coating blister, poor adhesion.

Because the coating obtained is thicker, hot-dip galvanizing has better protective performance than electric galvanizing, so it is an important protective coating for steel parts used in harsh working environment. Hot-dip galvanized products are widely used in chemical equipment, petroleum processing, Marine exploration, metal structure, electric power transmission, shipbuilding and other industries, in the agricultural field such as pesticide irrigation, greenhouse and construction industry such as water and gas transmission, wire casing, scaffolding, Bridges, highway guardrail and other aspects, has been widely used.

The formation process of hot dip galvanized layer is between the iron matrix and the outside of the pure zinc layer, the formation of iron-zinc alloy process, the workpiece surface in hot dip plating when the formation of iron-zinc alloy layer, so that the iron and pure zinc layer is well combined. The process of large roll galvanized wire can be simply described as: when the iron workpiece is immersed in the molten zinc liquid, the first zinc and α-iron (body-centered) solid melt is formed on the interface. This is a crystal formed by the matrix metal iron dissolved with zinc atoms in the solid state. The two metal atoms are fused with each other, and the attraction between the atoms is relatively small.

Electric galvanized wire is dipped in the zinc solution of heating ablation, the production speed is fast, the coating is thick but not uniform, the market allows a low thickness of 45 microns, up to 300 microns or more. The color is dark, the zinc metal is consumed, and the matrix metal is formed into the entry layer, the corrosion resistance is good, and the outdoor environment of hot dip galvanized can adhere to decades.

Environmental factors should be considered when choosing the thickness of galvanized layer. Galvanized wire in galvanized, pay attention to the above problems, can be well galvanized, to ensure the quality of galvanized wire. Galvanized methods are mainly divided into two types, one is hot dip galvanizing method, the other is electric galvanizing method. This paper mainly introduces the method of galvanizing. Electrogalvanizing is an electrolyte used for galvanizing.

Hot wire plating adopts zinc-free slag to add hot molten zinc and galvanizing, which avoids the traditional heating process, radiates 1653 hot molten zinc on surface 4102 of zinc liquid surface, and reduces the high temperature oxidation of zinc liquid surface. At the same time, the heating body is in contact with the zinc liquid, and the heat is directly transferred to the zinc liquid. The utilization rate of heat energy can reach more than 90%, and the heat radiation on the zinc liquid surface is reduced.